In the #OilAndGas industry, the selection of materials for hydrocarbon reactors is crucial due to the extreme operating conditions. The 2 ¼ Cr-1Mo steels are preferred for their mechanical strength, weight optimization, and resistance to #hydrogen and embrittlement. The presence of hydrogen in the reactors requires special precautions and the development of #MPTCurves to prevent brittle fracture. Predictive assessment of brittle fracture from the design stage is essential, considering defects such as pores or inclusions. The position and morphology of cracks are critical in the calculations of fracture mechanics, as well as the residual stresses from welding. At #CADE, we use #AdvancedSimulation to identify regions prone to crack propagation, covered by Part 9 of the #API579 / ASME FFS-1 code. Our expertise in simulation and materials technology positions us as leaders in #StructuralIntegrity calculations and Level 3 Fitness for Service (#FFS) analysis. https://lnkd.in/e3enqFxP #NDTInspection #MechanicalEngineering #ASMEFFS1
CADE Soluciones de Ingeniería, S.L.’s Post
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ASME Pressure Vessels Expert | Chair for ASME Spain Section | Design by analysis | FEM specialist | Mechanical Engineering Enthusiast
Predictive failure assessment during design stage is a powerful tool to avoid brittle fracture. ➡️ the next question is how to implement it? Not only defining MPT curves to ensure a safe & optimized startup/ shutdown but also considering the effect of a potential crack. Don’t miss this post!
In the #OilAndGas industry, the selection of materials for hydrocarbon reactors is crucial due to the extreme operating conditions. The 2 ¼ Cr-1Mo steels are preferred for their mechanical strength, weight optimization, and resistance to #hydrogen and embrittlement. The presence of hydrogen in the reactors requires special precautions and the development of #MPTCurves to prevent brittle fracture. Predictive assessment of brittle fracture from the design stage is essential, considering defects such as pores or inclusions. The position and morphology of cracks are critical in the calculations of fracture mechanics, as well as the residual stresses from welding. At #CADE, we use #AdvancedSimulation to identify regions prone to crack propagation, covered by Part 9 of the #API579 / ASME FFS-1 code. Our expertise in simulation and materials technology positions us as leaders in #StructuralIntegrity calculations and Level 3 Fitness for Service (#FFS) analysis. https://lnkd.in/e3enqFxP #NDTInspection #MechanicalEngineering #ASMEFFS1
Predictive Assessment of Britle Fracture Failure in Hydrocarbon Reactors
https://cadeengineering.com
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Tensile testing provides essential mechanical data like yield strength and ultimate tensile strength. These properties are crucial for understanding how pipes respond to external forces, ensuring structural integrity, and designing pipelines to withstand operational loads. The university's petroleum and gas laboratory is equipped with advanced testing machines, following international standards to ensure accurate and reproducible results during tensile testing. Impact on Pipeline Design and Integrity: Accurate mechanical characterization aids in designing robust pipelines and assessing their structural integrity. Regular evaluations based on these properties facilitate timely maintenance and repairs. Conclusion: Mechanical characterization through tensile testing in the university's laboratory is indispensable for reliable pipe flexibility analysis. It forms the basis for safe pipeline design and assessment, contributing significantly to the petroleum and gas industry's efficiency and safety. #pipestress #oilandgas #upg75 #pipe #pressurevessel #PVElite
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ASIMER GROUP completes the: - Premachining - NDTs on sealing areas - Machining, and - PT on BWs for 16 top-entry, cryogenic double eccentric butterfly valve bodies (24” 300#, in CF8M), performed in its Trevisan DS900, for a final French customer. In Chemical and LNG (liquefied natural gas) industries, pipelines, and valves are involved in the transmission of cryogenic liquids and gases. These are some cryogenic valves applications. Cryogenic refers to materials and fluids that are handled below -101℃, i.e., -239℉, so these valves must be produced from materials that will withstand these extreme temperature ranges. FEATURES & BENEFITS: - Cryogenic valves are capable of handling temperatures ranging from 37℉ to -320℉. - Cryogenic valves have excellent bubble-tight shutoff features to prevent leakage at any cost. As the fluids transported in these valves and pipelines are chemicals, leakages can cause extreme results. - Usually, cryogenic valves are designed to have long stems. This is because the valve stem seal should be kept away from the cold fluid. - Cryogenic valves are specifically employed in chemical, LNG, CNG, and other oil and gas industries. - Compared to standard valves, these valves are light. Also, they should be very clean and lubricant-free. #NaturalGas #TopEntry #ButterflyValves #CryogenicValves #AddedValue #Engineering #Quality #AsimerGroup #HighlyEngineeredValves #Accuracy
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ASIMER GROUP GROUP completes the: - #premachining - NDTs on sealing áreas - Final #machining, and - PT on BWs for 16 #topentry #cryogenic double #eccentric butterfly #valve bodies 24” 300#, in CF8M, performed in its #Trevisan DS900, for a final #french customer. In #Chemical and #LNG (liquefied natural gas) industries, pipelines and valves are involved in the transmission of cryogenic #liquids and #gasses. These are some cryogenic valves applications. Cryogenic refers to materials and fluids that are handled below -101℃, i.e., -239℉, so these valves must be produced from materials that will withstand these extreme temperature ranges. #FEATURES & #BENEFITS: · #Cryogenic valves are capable of handling #temperatures ranging from 37℉ to -320℉. · Cryogenic valves have excellent #bubbletight #shutoff features to prevent leakage at any cost. As the fluids transported in these valves and pipelines are chemicals, #leakages can cause extreme results. · Usually, cryogenic valves are designed to have long stems. This is because the valve stem seal should be kept #away from the cold fluid. · Cryogenic valves are specifically employed in chemical, #LNG, CNG, and other #oilgas industries. · Compared to standard valves, these valves are #light. Also, they should be very #clean and lubricant-free. #naturalgas #topentry #butterfly #valves #cryogenicvalves #addedvalue #engineering #quality #Asimergroup #highlyengineeredvalves #accuracy
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Full Professor, University of Belgrade, Faculty of Mechanical Engineering, Subject Editor - International Journal of Hydrogen Energy by Elsevier, Reviewer - European Research Council (ERC), Executive Committee - ESIS
Highlights: • A probabilistic methodology for the assessment of the corroded pipeline reliability is presented. • The radial and axial corrosion rates were assessed based on the intelligent inspection tool results. • The sensibilities of the corrosion defect depth and corrosion rate were analyzed. • A methodology for the remaining life calculation of corroded pipelines was established. • Reliability analysis is done for the whole pipeline and for the four sections. #pipelines #corrosion #energy #mechanicalengineering #gas #corrosionmanagement #pipelineintegrity
A probabilistic approach to estimate the remaining life and reliability of corroded pipelines
sciencedirect.com
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■Post weld heat treatment (#PWHT) is a controlled process in which a material that has been welded is reheated to a temperature below its lower critical transformation temperature, and then it is held at that temperature for a specified amount of time. It is often referred to as being any heat treatment performed after welding; however, within the oil, gas, Petrochemical and nuclear industries, it has a specific meaning. Industry codes, such as the ASME Pressure Vessel and Piping Codes, often require mandatory performance of PWHT on certain materials to ensure a safe design with optimal mechanical and Metallurgical properties. ●The need for PWHT is mostly due to the residual stresses and micro-structural changes that occur after welding has been completed. During the welding process, a high temperature gradient is experienced between the weld metal and the parent material. As the weld cools, residual stress is formed. For thicker materials, these stresses can reach an unacceptable level and exceed design stresses. Therefore, the part is heated to a specified temperature for a given amount of time to reduce these stresses to an acceptable level. In addition to residual stresses, microstructural changes occur due to the high temperatures induced by the welding process. These changes can increase hardness of the material and reduce toughness and ductility. The use of PWHT can help reduce any increased hardness levels and improve toughness and ductility to levels acceptable for design👨🔧👩🔧✅💯
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Continuous Emission Monitoring Systems Measurement principle: particulate matter subsystem (laser backscattering), gaseous pollutant subsystem (DOAS), flue gas parameter measurement system Sampling method: extraction sampling, heat tracing, with purging function and calibration Function Applicable: electric power, boiler, metallurgy, steel industry #CEMS #AIRQUALITYMONITORING #ContinuousEmissionMonitoring #MONITORING #steelindustry #particulate #machines #electricpower
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Magnetic Flux Leakage (MFL) Testing for Cross Country Oil & Gas Pipeline :- Metal thickness baseline of the new constructed pipeline or old pipeline corrosion situation ....is latest technique compared to other baseline survey and IP method.
A Review of Magnetic Flux Leakage Nondestructive Testing
mdpi.com
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BF 6.30 MW: Precision welding for Liquid Hydrogen pipelines Elevate your liquid hydrogen projects with our BF 6.30 MW. Designed for the highest purity and safety standards, it’s the go-to for ultra-low hydrogen content and flawless welds. Why choose BF 6.30 MW? 1️⃣ High purity: Ensures safe liquid hydrogen transport by producing welds that meet the stringent purity requirements essential for preventing material degradation and ensuring the integrity of the pipeline. 2️⃣ Low Hydrogen level: Dramatically reduces the risk of hydrogen-induced cracking, a critical factor for maintaining the structural integrity of pipelines under the unique stresses encountered in liquid hydrogen transport. This feature is vital for long-term durability and reliability. 3️⃣ Consistent mechanical properties: Provides uniform metallurgical behavior with low silicon and manganese pick-up, ensuring consistent mechanical properties across all welds. This consistency is crucial for pipelines that require uniform strength and ductility to withstand the pressures and temperatures of liquid hydrogen. 4️⃣ Optimized welding performance: Tailored for single and multi-wire (up to 5 wires) submerged arc welding processes, offering versatility in application and the ability to achieve flat welds with low reinforcement in various welding positions, including challenging two-run techniques. Trust BF 6.30 MW for reliable, high-quality welding in advanced energy sectors. 🔗 Discover more at https://lnkd.in/eMKHxjEs #HydrogenEnergy #WeldingExcellence #BF630MW
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Good read for those in the welding industry.
Scott Laymon, the National Advanced Fabrication Project Leader for Airgas, recently spoke with The Welder, answering questions on common shielding gas mixes, transfer modes, often overlooked aspects and how shielding gases can impact pre-and post-weld quality. Shielding gases do much more than just protect the molten weld pool from atmospheric contamination. Selecting the correct gas mix and composition for MIG welding can make a difference in weld quality, spatter levels, fusion, heat input, fume generation, and deposition efficiency. Read more below! https://bit.ly/4bPOTlQ
Answers about MIG shielding gas selection, composition
thefabricator.com
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